Air Rinse

WATERLESS RINSING

WATERLESS RINSING WITH IONIZED AIR

Did you know you can rinse your product free of particulate or glass shards without using water?

By connecting our aerodynamically advanced air knives to an air ionizer, we can create an air stream that eliminates static and other cling. Blasting that air stream into a container or onto a product clears it of residual debris, including but not limited to plant dust and glass shards, leaving a pristine product ready for the next step of the process.

Replace your water rinse with an air rinse for lower production costs and improved sustainability.

Save Water & Money

If you're still washing money down the drain with a water rinse system, consider switching to an ionized air rinse.

Thanks to ionization, an air rinse can be just as effective as a water rinse. Ionized air eliminates static, ensuring cling doesn't keep debris in containers or on products. When hooked up to the right air knives and energy efficient blower, containers can be cleaned with air prior to filling.

Some benefits of the air rinse system include:

More Savings. Significantly reduce water usage. Moving away from water rinsing saves hundreds of gallons an hour.
Faster Production. Ion air rinsing completely eliminates time spent waiting for the product to dry post-rinse.
More Line Flexibility. Our ION3 air rinse system can process containers with openings as small as 28mm at speeds as fast as 90,000 cph.
Cleaner Product. How sanitary is your water rinse? Our ionized air is triple-pass HEPA filtered. In short, it's extremely clean.

If you want to save water and minimize utility costs, switching from a water rinse to an air rinse is an ideal solution.

Stop Washing Money Down the Drain

Moving away from a water rinse saves your production facility money and makes it more sustainable. It can also make it safer by eliminating moisture on the floor. Our ion rinse equipment comes stocked with safety features including a pressure relief safety valve and interlocked access to the ion bar. The entire thing is washdown ready and designed to be easy to install and easy to maintain.

For more information about our ionized air rinser, check out this article exploring how the system saved one customer thousands each year.

How It Works

This blow-off system gets its power from JetAir high-speed centrifugal blowers, which deliver clean, ionized, filtered air to remove excess powder. The ionized air eliminates static so the air stream can strip product of all fine particles. With this highly energy-efficient air stream, any particles clinging to container interiors or exteriors are blasted away. Even the tightest corners and smallest crevices won't escape the power of the PowderJet™.
Increased Energy Efficiency

Choosing JetAir's high-speed blowers over compressed air can help you significantly reduce your facility's energy consumption. A JetAir blower uses 70% less energy than compressed air. Opting for this compact, low-maintenance air source will help your plant see savings from the moment you power up your JetTunnel™.
In-System Capture

Now that product surfaces are free from small particles, the PowderJet™ keeps them that way. All removed particles are contained within the blow-off chamber and removed via an integrated vacuum collection system. This eliminates the problem of fine powder resettling on product downstream. It also maintains the air quality within your production facility. With this single, compact system, you can prepare your product's surfaces for labels, date or lot codes, secondary packaging, and more.
Improved Performance

When you purchase air knives to install on your line, do you know how many you need? Do you know where best to position them? When you choose a JetTunnel™, you get a single system that drops onto your line with all of the components already fine-tuned to your specifications. Because all components are unified in a single machine, performance is improved and changeover is easy.
Integrated controls

The PowderJet™ ships with easy-to-integrate and easy-to-use controls. It easily integrates into existing packaging lines and is compatible with all plant control networks. Standard and custom systems are available.
Filtration

The PowderJet™ can also be fitted with HEPA filtration.
Maintenance

We've designed this system to be easy to install and easy to operate. Maintenance is minimal. It includes custom guide rails, lifting eyes for easy installation, and an operator-friendly interface. It comes pre-installed with air knives that are customized to your specific line speed and product geometries.